Temperature Instruments

Temperature Instruments

Various Units of Temperature Measurement

  • °C — degrees Celsius (or Centigrade)
  • °F — degrees Fahrenheit
  • K — Kelvin
  • R — Rankine

Relationship between different units

  • °C = (°F − 32) / 1.8
  • °F = 1.8 × °C + 32
  • K = °C + 273.15
  • R = °F + 459.67

Types of Temperature Instruments

The most common temperature instruments used in industrial plants are as the following:

  1. Thermocouple (T/C)
  2. Resistance Temperature Detector (RTD)
  3. Thermistor
  4. Bi-metallic Thermometers
  5. Filled Thermal Systems
  6. Infrared

 

Thermocouple (T/C)
Thermocouple measuring circuit

In 1821 Seebeck, a German physicist, discovered the thermoelectric effect which forms the basis of modern thermocouple technology.

He observed that an electric current flows in a closed circuit of two dissimilar metals if their two junctions are at different temperatures. It means that a thermoelectric voltage is produced between the two points.

Thermocouple-fig001

 

The thermoelectric voltage produced depends on the metals used and on the temperature relationship between the junctions.

If the same temperature exists at the two junctions, the voltage produced at each junction cancels each other out and no current flows in the circuit.

With different temperatures at each junction, different voltages are produced and current flows in the circuit.

A thermocouple can therefore only measure temperature differences between the two junctions, a fact which dictates how a practical thermocouple can be utilized.

Thermocouples measure the temperature difference between two points, not absolute temperature. To measure a single temperature, one of the junctions (the cold junction) is maintained at a known reference temperature, and the other junction is placed at the point that its temperature is going to be sensed.

Target point temperature is derived from the following formula:

Seebeck Coefficient

Seebeck coefficient is different for each material at room temperature.

Having a junction of known temperature, while useful for laboratory calibration, is not convenient for most measurement and control applications.

Instead, they incorporate an artificial cold junction using a thermally sensitive device such as a thermistor or diode to measure the temperature of the input connections at the instrument, with special care being taken to minimize any temperature gradient between terminals.

Hence, the voltage from a known cold junction can be simulated, and the appropriate correction applied. This is known as cold junction compensation.

Some integrated circuits are designed for cold junction temperature compensation for specific thermocouple types.

 

Thermocouple construction

Thermocouple-fig002

 

  • Normally element is in a thermowell.
  • Commonly element's outside diameter is 1/4”.
  • Sheath material is normally stainless steel, but can be special material such as Inconel, Incoloy, Hastelloy, Monel, etc.
  • Duplex thermocouples have 2 elements inside one sheath.

Standard Thermocouple Alloy Conductor Combinations

 

Code

Conductor Combination

Typical Operating Range (°F)

B

Platinum-30% Rhodium / Platinum-6% Rhodium

+2500 to +3100

C

Tungsten-5% Rhenium / Tungsten-26% Rhenium

+3000 to +4200

D

Tungsten-3% Rhenium / Tungsten-25% Rhenium

+2800 to +3800

E

Nickel Chromium / Constantan

0 to +1650

J

Iron / Constantan

0 to +1400

K

Nickel Chromium / Nickel Aluminium

0 to +2300

N

Nickel-Chromium-Silicon / Nickel-Silicon-Magnesium

1200 to +2300

R

Platinum-13% Rhodium / Platinum

1600 to +2600

S

Platinum-10% Rhodium / Platinum

1800 to +2600

T

Copper / Constantan

-300 to +650

Different color is defined for extension wires in standards for different thermocouple types.

In API 551, the thermocouple types and recommended ranges of ISA/ASTM standard are specified as the following table:

Thermocouple-API551

Note: For very high temperature applications, ceramic thermowell shall be used.

Thermocouples must be selected to meet application conditions considering:

  • Temperature (select type J, K, M, T or other)
  • Response time (larger diameter reduces response time)
  • Service life (larger diameter increases service life)

As mentioned before, the Seebeck coefficient is different for each material at room temperature; therefore, each thermocouple type has a different Seebeck coefficient.

Seebeck Coefficient at Room Temperature

Thermocouple Type

Seebeck Coefficient (µV/°C)

J

50

K

40

E

60

R

11

S

10

T

38

 

Junction Types

There are two types of measuring junction generally used:

  1. Type A (Grounded) – Has a grounded tip welded to the sheath for fast response and lower electrical noise.
  2. Type B (Ungrounded) – Has an ungrounded tip and is electrically isolated from the sheath. It has a slower response.

Exposed (bare wire thermocouple), in which the junction is outside the sheath and in direct contact with the process fluid, is not recommended.

 

Thermocouple-Junction Type

Following standards define thermocouples

  • IEC 60584-1: Thermocouples – basic and tolerance values of the thermoelectric voltages
  • IEC 60584-3: Thermocouples – thermocouple cables and compensating cables
  • ASTM E230: Standard specification and temperature-electromotive force (EMF) tables for standardized thermocouples

 

Thermocouple Accuracy

The generated voltage of the thermocouples is weak, in the millivolt range, and the absolute error of transmitters is considered as 0.01 mV, so the error would be less than 1 °C.

For small temperature spans this error is not acceptable; therefore, it is recommended to use thermocouples in high temperatures.

For measurements in the lower to middle temperature range (−200 to +600 °C), commonly Pt100 RTDs are used.

Thermocouple-Junction Type

The total error is the sum of the thermocouple wire error, the extension wire error, and the signal conditioning or transmitter error.

In order to reduce the extension wire error and environmental influence, the extension wire length should be as minimal as possible.

Consequently, the best solution is to mount the transmitter inside the thermocouple head.

 

Resistance Temperature Detector (RTD)

RTDs (Resistance Temperature Detectors) operate under the principle that the electrical resistance of certain metals increases and decreases in a repeatable and predictable manner with a temperature change.

As the temperature of a metal increases, the metal's resistance to the flow of electricity increases.

Similarly, as the temperature of the RTD resistance element increases, the electrical resistance, measured in ohms (Ω), increases.

 

RTD

 

RTD elements are commonly specified according to their resistance in ohms at zero degrees Celsius (0 °C).

Platinum is the most commonly used metal for RTD elements due to a number of factors:

  1. Chemical inertness
  2. Nearly linear temperature versus resistance relationship
  3. Temperature coefficient of resistance that is large enough to give readily measurable resistance changes with temperature
  4. Stability (in that its temperature resistance does not drastically change with time)

Platinum resistance is 100Ω at 0°Celsius, hence it is known as the term “Pt100”

 

RTD Elements

  1. Wire Wound Element
    Precise lengths of wire are wrapped around a ceramic mandrel, then inserted inside a ceramic shell which acts to support and protect the wire windings.

RTD Wire Wound

 

  1. Inner Coil Element
    Wires are coiled then slid into the holes of a ceramic insulator. Some manufacturers backfill the bores with ceramic powder after the coils are inserted. This keeps the coils from shorting against each other.

RTD Inner Coil

 

  1. Thin Film Element
    Metallic ink is deposited onto a ceramic substrate. Lasers then etch the ink to provide a resistance path. The entire assembly is encapsulated in ceramic to support and protect.

This type is less expensive and has much faster response time than wire wound elements.

RTD Thin Film

Wheatstone Bridge

The most common method for measuring the resistance of an RTD is to use a Wheatstone bridge circuit.

In a Wheatstone bridge, electrical excitation current is passed through the bridge, and the bridge output current is an indication of the RTD resistance.

Wheatstone bridge

RTD Accuracy

Error or inaccuracy for Class A sensor is ±0.03 °C or 0.01% of span, and for Class B sensor is about ±0.3 °C or 0.12% of span.

Considering the whole measuring system inaccuracy (including transmitter’s electronic parts error), the total error or inaccuracy for Pt100 RTD is about 0.15% of span.

 

RTD Element Wiring Configuration

The basic RTD element is a 2-wire device, in which the two ends of the element are connected to two lead wires. These lead wires are then connected to copper wires for extension.

2wire RTD

Considering these lead wires resistance, the above circuit accurate schematic would be as the following:

2wire RTD accurate

These lead wires' resistance can drastically reduce the accuracy of the temperature measurement.

To compensate for this effect, a 3-wire configuration can be used. The resistance of the lead wires is placed on the opposite legs of a 3-wire Wheatstone bridge, so their impedance effects are canceled out.

3wire RTD

The accurate schematic of 3-wire RTD measurement would be:

3wire RTD accurate

4-wire configuration provides more compensation, hence full accuracy will be achieved.

In this 4-wire configuration, the output voltage read in the bridge is directly proportional to the RTD resistance and is insensitive to the length of lead wires.

4wire RTD

 

The accurate schematic of 4-wire RTD measurement would be:

4wire RTD accurate

4-wire RTD is more accurate and expensive in comparison to 3-wire RTD.

4-wire RTD is used in laboratory applications and calibration devices.

RTD Common Application

RTDs are often used as temperature transmitters in different industries for temperature measurement with 4–20 mA output for low and middle temperatures.

The most common and proper RTD for most industrial applications—such as oil & gas, petrochemical, and power plants—with acceptable accuracy and cost, is the 3-wire Pt100.

RTDs and T/Cs Comparison Table

Comparison Item

RTD

Thermocouple

Temperature Range

-328°F to 1562°F

-310°F to 3308°F

Accuracy

±0.001°F to 0.1°F

±1°F to 10°F

Response Time

Moderate

Fast

Stability

Stable over long periods (0.1% error / 5 yr)

Not as stable (1°F error / 1 yr)

Linearity

Best

Moderate

Sensitivity

High

Low

Vibration Applications

Poor

Good

 

Thermistor

Thermistors are temperature sensing devices that are similar to RTD’s in that their resistance changes as temperature changes.

There are two types of thermistors:

  • NTC (Negative Temperature Coefficient) thermistors
  • PTC (Positive Temperature Coefficient) thermistors

The resistance of NTC thermistors decreases with increasing temperature and the resistance of PTC thermistors increases with increasing temperature.

NTC thermistors are more sensitive than PTC thermistors.

NTC thermistors are more often used than PTC thermistors in temperature measuring applications.

Thermistors can be an inexpensive alternative to RTD’s when temperature ranges are below 150°C.

Thermistors can be used from temperatures of –80°C to 300°C.

Thermistors are very sensitive (up to 100 times more than RTDs and 1000 times more than thermocouples) and can detect very small changes in temperature. They are also very fast.

Due to their speed and sensitivity, they are used for precision temperature control and any time very small temperature differences must be detected.

Because of very large resistance, lead wire error is not significant, therefore 3-wire or 4-wire bridges are not used with thermistors.

NTC thermistors are made of ceramic semiconductor material (metal oxides) such as oxide of Nickel, Manganese, Copper, and Zinc…

PTC thermistors are made of silicon, barium, lead…

The change in thermistor resistance with temperature is very non-linear.

 

Thermistor Element Types

Most common type of thermistors elements are Bead and Surface (Chip) type; other types such as Washer, Disc, and Rod are also available.

Bead Thermistor

Surface (Chip) Thermistor

Thermistor Accuracy

Inaccuracy of thermistors generally is between 0.006 ~ 0.6°C and if calibrated 0.003°C.

 

Linearity Comparison

The following figure shows that RTD is the most linear temperature measuring device in comparison to Thermocouple and Thermistor.

Therefore, in control loops RTDs are used as temperature transmitters to send an analogue signal (4~20 mA) to the control system.

Linearity Comparison

Bimetallic Thermometers

Metals' volume changes with temperature, and the coefficient of this change is different from one metal to another.

This is the basic principle for bimetallic thermometers' function.

If two different straight metal strips are bonded together and heated, the bonded strip will bend toward the side of the metal with the lower expansion rate.

This motion can be amplified by forming the bonded strip into a spiral or helix.

Bimetallic Strip

Bimetallic thermometers are generally used for local indication as temperature gauges.

The helix bimetal moves axially as it winds and unwinds with heat and cold.

This movement causes the swirl movement of the pointer which is fastened to the end of the helix.

Helix Bimetallic Strip

Bimetallic thermometers can also be used as a temperature switch,
that the helix movement at a specific point, which is representative of a specific temperature, closes/opens a contact of a switch.

In some cases we can have Temperature Indicator Switch,
that both mentioned functions as an integrated device.

 

It indicates the temperature the same as a temperature gauge and also has a switch
which can be adjusted to set point temperature.

Temperature gauge & switch

The advantages of bimetallic thermometers are low cost and simplicity.

The disadvantage of bimetallic thermometers is that their calibration could be changed due to rough handling.

Bimetallic Thermometers Accuracy

According to ASME B.40.200, there are 4 accuracy grades defined for bimetallic thermometers:

Grades A, B, C, D and AA.

Accuracy for grade A is ±1% of full span.

ASME B.40.200 Bimetallic Thermometer Accuracy

Filled Thermal Systems

The basic filled thermal system is the clinical thermometer which is consist of glass bulb filled with Alcohol or Mercury and a scaled glass stem.

As the bulb temperature increases, the filled liquid will expand and goes high in the scaled stem.

Industrial filled system thermometers are similar to a pressure gauge connected to a filled bulb with small bore tubing.

The bulb could be filled with liquid, gas or vapour.

 

Filled Thermal System

 

Filled thermal system classification

Filled thermal systems are classified according to the filled material.

  • Class I: Liquid Filled
  • Class II: Vapour Filled
  • Class III: Gas Filled

Please note that mercury filled thermometers are no longer used due to health concerns.

Filled thermometer classes
The following table provides a good comparison of filled thermal systems classes:

One important point that shall be concerned about the filled system thermometers is their response time.

Filled system response time depends on the filled material, shape of the bulb, capillary diameter…

Gas and vapour filled thermometers have faster response time in comparison with liquid filled type.

The response speed doubles with doubling the bulb diameter.

Also if the bulb is installed in the thermowell then the response time will exceed more.

 

Liquid Filled thermal systems

The filled liquid is usually xylene (C8H10) which is an inert hydrocarbon.

The system pressure shall be more than the filled liquid vapour pressure to avoid forming of bubbles of vapour in capillary tube.

Minimum range of thermometer is defined according to freezing point of the filled liquid and the maximum range is defined based on the temperature at which the liquid is no longer stable.

Over range protection of the liquid filled thermometer is usually around 100% of span.

Vapour Filled Thermal Systems

In this type, the bulb and capillary are filled with both liquid and vapour form of a medium.

The system pressure is a function of vapour pressure of the filled fluid at the operating temperature.

The following fluids are usually used as filled medium for this type:

Methyl chloride, sulphur dioxide, butane, propane, hexane, methyl ether, ethyl chloride, ethyl ether, ethyl alcohol, and chlorobenzene.

For lower temperatures, ethane with vapour pressure of 1.4 to 41 bars at a temperature range of -73 to 29°C can be used.

For higher temperatures, ethyl chloride with the same vapour pressure but at a temperature range of 38 to 177°C can be used.

  • Maximum temperature is limited to the critical point of the filled fluid.
  • Minimum limit is due to loss of reading sensitivity, as vapour pressure changes less per unit temperature change at low temperatures.

Note: The overrange limit of vapour-filled systems is small due to exponential pressure rise with temperature.

 

Infrared Thermometers

Physicists abandoned that heat, as a form of energy, transfers from one material to another by conduction, convection, radiation and phase change (Evapotranspiration), because kinetic energy or heat wants to be at equilibrium.

Radiation is one of the most important ways of heat transfer. Earth gets energy from the sun by radiation.

All moving charged particles of an object emit electromagnetic radiation that travels at speed of light (299,792 kilometers per second).

When this emitted electromagnetic wave hits another particle, this radiation is received as kinetic energy.

Wavelength of the emitted electromagnetic wave from an object is proportional to the object temperature.

As the temperature rises, the wavelength goes down and the frequency goes high.

So if we measure the wave length of emitted electromagnetic wave of and object by pyrometer, we can find out the object temperature.

For extremely hot objects, the wavelength is in range of x-ray and omega.

Infrared (IR) wavelength is 2 to 20 µm which means that we can measure the objects temperature from approximately -100 to 1500 ºC with an IR wavelength meter device.

For industrial applications measuring temperature is usually in IR range. That’s why the pyrometers are called IR Thermometers in industry.

 

Pyrometer design categories

Wide-band or Total radiation
When full spectrum of 0.3 to 15 µm is used.

Narrow-band
When a single small segment of spectrum is used. If visible spectrum is used, it is called optical pyrometer.

Ratio or two-color
When ratio of intensities of two wavelengths is detected.

IR
When IR spectrum (0.7 to 15 µm) is used.

IR thermometer

How does the IR thermometer work?

IR thermometer uses an optical system including of collector lens, filter and a detector.

This optical system collects IR energy from the object, through a filter and focuses it on the detector.

The detector converts the received energy to electrical signal that specifies the absolute temperature.

IR thermometer detector types

There are two types of detectors: Thermal detectors and Photo detectors.

Photo detectors have faster response and they are more sensitive to wavelength, but they are affected by the detector temperature, therefore they require cooling device.

For selecting the proper measuring devise the following items could be considered and discussed with the manufacturer:

  • Target temperature
  • Target material and it's emittance
  • View field, angle of observation and distance
  • Detector type and sensitivity
  • Ambient temperature
  • Atmospheric condition between device and the target

 

IR thermometer application

IR thermometer is used in application which non-contact and portable thermometer is required.

Extremely hot targets like furnaces or high voltage targets like power transformers bushings are the most common applications for IR thermometers.

 

Accuracy

IR thermometer inaccuracy is generally 0.05 to 2% of reading. Under laboratory conditions precision can be 0.1°C.

 

Temperature instruments selection summarized tips

  • For medium range temperature transmitters RTD Pt-100 is commonly used in industries.
  • For high temperature transmitters Thermocouple element is commonly used.
  • For temperature gauges bimetallic thermometers are used.
  • For temperature switches most commonly used element is Thermistor due to fast response and sensitivity.
  • Due to the following reasons, in most project specifications filled type thermometers are prohibited or not recommended:
    ◦ Slow response (approximately 20 seconds in a thermowell)
    ◦ Narrow spans are not available
    ◦ Not suitable for high temperatures
    ◦ Zero and span adjustments interact so they are difficult to calibrate
    ◦ Elements are not repairable

The thermometers can be compared based on the following factors

  • Cost
    Thermocouples are cheapest by far, followed by RTDs.
  • Accuracy
    RTDs, then thermistors.
  • Sensitivity
    Thermistors.
  • Speed
    Thermistors.
  • Stability at high temperatures
    Not thermistors.
  • Size
    Thermocouples and thermistors can be made quite small.
  • Ruggedness
    Thermocouples are best in harsh situations.
  • Non-contact applications
    IR thermometers.

Thermowell

Thermometer element is installed inside thermowell in order to be protected against mechanical damages and corrosion.

Also thermowell permits thermal elements to be removed for calibration, maintenance or replacement during operation without emptying the vessel, tank or pipe line.

In case of using portable thermometers, thermowell has an essential rule.

API RP 551:
Installing temperature elements in thermowells adds time lag and errors to the measurement. However, by using a spring loaded fitting so the element firmly contacts the bottom of the thermowell the measurement lags and errors are reduced. For temperatures above 290 °C (550 °F), N07718 springs should be considered.

 

Thermowell connection type

Thermowell connection to process equipment could be flanged, Van stone or threaded.

Welded connection is not recommended, due to permanent connection to the piping and process equipment, which may cause problems during maintenance.

Van stone connection is a kind of flanged connection that flanged is not welded to the thermowell.

This design provides the advantage of using the same thermowell for different class flanges (150#, 300#, 600#...) , but with longer than standard studs.

In some industries such as oil & gas industry, 1-1/2" flange with minimum rating of 300# is specified in design specifications for thermowell connection and threaded connection is prohibited.

Flaged Thermowell

Threaded Thermowell

Van Stone Thremowell

The following detail from API RP 551 could be very useful.

API 551 Thremowell Detail

Thermowell Material Selection

  • Corrosion and temperature resistance must be considered to avoid failure.
  • For sour service, materials with >13% chromium are suitable due to corrosion resistance.
  • AISI 316 Stainless Steel:
    • Good for corrosive service: -254°C to 816°C
    • Better than 304 SS due to higher molybdenum content.
  • For chloride-rich or seawater environments:
    • Use materials with high PREN (>40):
      • Monel, Inconel, Incoloy
      • Duplex/Superduplex alloys
    • Avoid Austenitic Stainless Steels (316SS, 304SS, etc.) due to low PREN.
  • Monel 400 (N04400) is a cost-effective and reliable option for seawater.
  • NACE MR0175 is a recommended reference for material in sour and corrosive services.

Thermowell Construction Types

  • Tapered – commonly used, reduces vibration risk.
  • Straight – uniform diameter, often used in lower flow applications.
  • Stepped – diameter reduced near the tip to improve response time.

Thremowell Construction

 

 

Thermowell protects the temperature element from mechanical and corrosion damages, but increases the response time of the measuring system.

In addition, in pipelines, thermowells are facing stresses and strains produced by process flow.

In order to reduce the effect on response time and mechanical stresses and forces on the thermowell, it is proper to reduce the thermowell tip as much as possible.

Therefore tapered and stepped shank thermowells are used for pipeline applications.

  • Stepped type could be used for very short thermowells, while tapered type could be used for longer thermowells.
  • Straight type thermowell could be used in low pressure and low velocity applications such as storage tanks.

It is recommended to use tapered shank thermowell in most of applications due to great strength and vibration resistance.

After selecting the thermowell construction type, construction technique should be considered which has a very important role in thermowell lifetime.

Typically, there are three construction techniques for thermowell manufacturing:

  • Drilled
  • Build-up
  • End-Close Tube

Build-up and End-Close Tube constructions are not suitable for harsh industrial services in which thermowell is subject to turbulent flows and erosion.

Drilled construction thermowell is recommended for industrial applications.

ASME B40.9 provides detail and dimensions for standard thermowell.

Thremowell Dimension Terms

Standard Thremowell Dimensions

In order to reduce time lag and errors of measurement, thermowell tip should be located in middle third of pipeline.

Thremowell Tip Location

It means that thermowell "U" length should be calculated considering pipe diameter and nozzle length.

  • For pipelines less than 4", pipeline should be expanded to 4" for thermowell installation.
  • Nozzle length is generally provided by piping department in piping installation detail drawing document.
  • Typically, length of flanged nozzles is 150 mm from pipe top, up to the flange face.
  • For thread connection, the threadolet length is about 35 mm.
  • It is absolutely essential to finalize nozzle length with piping department before U length calculation.

 

Here it is our recommendation for thermowell U length considering the above mentioned nozzle length.

Flanged thermowell dimensions (Nozzle length = 150 mm)

Ulength for Flanged Thremowell

Recommended Thermowell U & T Lengths Based on Line Size and ANSI Rating

Line Size (inch/mm)

U Length (mm)(ANSI 300, 600, 900, 1500, 2500#)

T Length (mm)(ANSI 300, 600#)

T Length (mm)(ANSI 900, 1500#)

T Length (mm)(ANSI 2500#)

4" (100mm)

200

75

85

100

6" (150mm)

220

75

85

100

8" (200mm)

250

75

85

100

10" (250mm)

250

75

85

100

12" (300mm)

300

75

85

100

14" (350mm)

300

75

85

100

16" (400mm)

350

75

85

100

18" (450mm)

350

75

85

100

20" (500mm)

350

75

85

100

24" (600mm)

350

75

85

100

≥28" (≥700mm)

500

75

85

100

On vessels

500

75

85

100

Note:

  • U length refers to the insertion length from the thermowell flange face to the thermowell tip.
  • T length refers to the machined length of the thermowell that connects to the flange.
  • U length must not exceed 500 mm to avoid breakage due to stress, strain, and vibration.

Threaded Thermowell Dimensions (Therdolet length = 35 mm)

Ulength for threaded Thremowell

Threaded Thermowell U Length Based on Line Size

Line Size (inch / mm)

U Length (mm)

4" (100 mm)

75

6" (150 mm)

75

8" (200 mm)

100

10" (250 mm)

100

12" (300 mm)

150

14" (350 mm)

150

16" (400 mm)

200

18" (450 mm)

200

20" (500 mm)

250

24" (600 mm)

250

≥28" (≥700 mm)

300

On vessels

300

 

 

Note:
U length for threaded thermowells may not be more than 300 mm, because of the stresses, strains and vibrations that may cause thermowell breakage.

The above U length recommendation is preliminary and should be confirmed and finalized by thermowell manufacturer based on wake frequency calculation which is described in the following.

WAKE Frequency Calculation

As the flow of the medium in the pipeline passes by the thermowell, it forms a turbulent wake (Von Karman trail), that generates a vibration in the thermowell proportionate to the diameter of the thermowell and velocity of the medium.

If frequency of this vibration reaches the natural frequency of thermowell this may result in the shearing-off of the thermowell into the process.

Performance Test Code, ASME PTC 19.3 TW, establishes a mechanical design standard for reliable service of thermowells in a broad range of applications and its design rules ensure the mechanical integrity of the thermowell.

Thermowell manufacturer should calculate wake frequency according to ASME PTC 19.3 TW and it should be less than 0.8 of natural frequency.

WAKE Frequancy

If the calculated frequency exceeds 0.8 of natural frequency, then the following solutions may be able to reduce the wake frequency:

  • Using support collar
  • Reduce insertion length into pipe
  • Changing thermowell material
  • Increasing flange rating
  • Using an Okazaki Vortexwell

ASME PTC 19.3 TW does not support and recommend using support collar as it does not assure a rigid support plane and so the thermowell shank will be subjected to a hammering effect brought on by the constant vibration.

Reducing insertion length thermowell is a very good and economic solution as long as thermowell tip is in middle third of pipe so measuring accuracy is not affected.

Changing thermowell material should be done very wisely considering cost, medium specifications, corrosion resistance, design pressure and design temperature of the line in order not to deviate project specifications.

Changing the material is not always the best solution.

Increasing flange rating could be the best solution due to increasing mechanical strength of the thermowell especially in the conjunction with the flange.

After Monju Nuclear Power Plant sodium leakage on December 8, 1995 in Japan, caused by breakage of a thermowell on sodium coolant pipe line, Okazaki MFG innovated a new design of thermowell (Vortexwell) with helical rods that suppresses resonance with Kármán vortices.

Okazaki Vortexwell

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